What We Do

Research, development, equipment and on-site capability — all under one roof.

Cold Metal Spray — how it works

Cold Metal Spray is a unique process that revolutionises the repair and build-up of metal. Our process uses innovative gas dynamic technology to repair worn, cracked, corroded and damaged components as well as applying metal coatings across a wide range of materials.

There is no melting of materials with virtually no heat input, so distortion and cracking does not occur. Minute metallic particles bond with a substrate and themselves when they impact a surface at supersonic speeds — adhesion through kinetic energy rather than heat. This eliminates all the detrimental heat-related effects — stresses and strains — associated with other thermal processes.

Cold spray theory emerged in the late 1920s, with practical development beginning in the mid-1980s during space research.

Cold spray equipment in operation
Research and development — cold spray component

Pushing the boundaries of cold spray

There is increasing interest in the use of Cold Spray in additive manufacturing and the metallisation of plastic parts. At our Research & Development facility we can help plan and experiment to expand your knowledge, improve your product, find new repair solutions and create new products.

If you are involved in a research project and are interested to know more about the possibilities Cold Spray can offer your company, please get in contact.

Equipment Sales & Leasing

Equipment sales & leasing are also available through our partner company Dycomet UK. These are highly advanced low, medium and high pressure cold spray systems.

Purpose-built for cold spray — the only facility of its kind in the UK

01

Dedicated Laboratory

In our on-site laboratory we carry out materials testing, quality assurance, and process validation — including bond strength evaluations and microscopic examinations to verify every application meets industry standards.

02

Metal Spraying Booth

Our custom-built metal spraying booth is designed exclusively for cold spray applications, ensuring a controlled environment for precision coating. This setup minimises oxidation and contamination while avoiding heat damage to components.

03

Onsite & Offsite

Our cold spray systems are very portable and easy to transport. This enables our technicians to apply coatings directly at your location — valuable when components are oversized, difficult to relocate, or risk damage during transportation.

Ready to discuss your project?

Talk to our team about how cold spray can solve your repair or coating challenge.