Case Studies

Real-world examples of cold spray technology solving engineering challenges across a range of industries.

Cylinder head repair case study
Engine & Parts

Cylinder Head Repair

A corroded cylinder head was returned to service using cold spray, delivering excellent post-machining results with no heat-affected zones or porosity — achieved first time.

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Casting repair case study
Casting Repair

Heavily Corroded Casting

A heavily corroded and worn casting was restored without distortion. The cold spray process — unaffected by casting impurities — delivered a reliable, dimensionally accurate repair.

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Cavitation pump repair case study
Corrosion & Damage

Pump Cavitation Damage

Pump faces and shafts suffering cavitation erosion were built back up and returned to service. The portable cold spray system meant the repair was carried out on-site.

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Coatings

Anti-corrosion Aluminium Coating

Aluminium anti-corrosion coatings applied to marine components provided excellent protection across a wide temperature range, with dense coatings in specified thicknesses.

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Additional Uses

Hermetic Sealing — Radiator Repair

Cold spray was used to create an airtight seal on a radiator unit through a densification process that reduced porosity and gas permeability — restoring full function without replacement.

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Mould Tooling

Injection Mould Tool Repair

Early intervention on a worn injection mould tool extended its service life significantly. Cold spray modification was applied across the tool face with no disruption to production.

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More case studies coming soon. Contact us to discuss your specific application.

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